Top Reasons to Automate Your Foundry with Robotics
Nov 30, 2023
Foundry robots excel in harsh environments bringing their power, safety, increased savings, accuracy, and flexibility. Foundry robots have an IP 67 rating and can endure harsh conditions with ease and work without fatigue. They can also handle heavy payloads and reduce the injuries of human workers by taking care of the repetitive and back breaking labor.
Transform Your Foundry with T.I.E. Industrial: Embracing Robotic Automation
Navigating the Challenges of the Foundry Environment
Blistering temperatures, metallic dust, and molten materials – any of these factors would contribute to a harsh work environment, and a foundry has all three. However, these factors have also helped to keep foundries on the forward edge of the robotic automation frontier.
The Role of Fanuc Robots in Foundries
In foundries, tasks such as pouring molten metals, transferring molds, breaking metal from molds, and uniform material removal are critical yet demanding. Fanuc robots are not just capable but excel in each of these areas, bringing unparalleled efficiency and precision.
Typical foundry work includes pouring melted metals into molds, transferring the molds, breaking the metal parts from their molds, and removing material from the metal parts to make them uniform. Foundry robots excel in each one of these applications.
The Top Five Benefits of Robotic Automation in Foundries
1. Unmatched Safety
In foundries, the risk of severe injury or even fatality is a constant concern. The hazardous conditions pose threats like burns, heat exhaustion, and respiratory issues due to metallic dust. Foundry robots, with their industrial protection rating (IP 67), are designed to withstand these extremes, safeguarding human workers by assuming these risks themselves.
2. Powerful Design
Foundry robots are engineered for strength. Their robust payload capacities and expansive work envelopes enable them to handle the hefty lifting and broad loads typical in foundries. This not only enhances safety but also alleviates physical strain on workers.
3. Flexibility in Applications
Robots in foundries can adapt to various tasks — from material removal to handling and dispensing. Equipped with automatic tool changers, they seamlessly transition between functions, streamlining production and increasing efficiency.
4. Precision and Accuracy
The accuracy of robotic systems in foundries is critical, especially in tasks like deburring. With programmed movements and exact points, these robots ensure a level of precision essential for handling sensitive materials like molten metal.
5. Significant Savings
Incorporating robotics in foundries leads to significant savings in time and money. The reduced risk of part damage and workplace accidents translates to lower financial expenditures and increased productivity.
Expanding on the Benefits of Foundry Automation
Safety is one of the most important factors in foundry work. A wrong move could mean severe injury or death to a worker. The extreme conditions mentioned above mean that workers deal with continuous threats like burns, heat exhaustion, or respiratory problems from breathing in metallic dust. Robotic foundry systems keep workers safe from these conditions by stepping in and assuming the risk. Foundry robots are required to have an industrial protection rating (IP 67). They can endure the conditions with ease and work without fatigue. Even when the heat is extremely intense, the robot and its end effector can be safeguarded.
Foundry robotic systems are designed to be powerful. Hefty payload capacities and wide work envelopes allow robots to tackle heavy lifting and wide loads, which are common in foundries. This also plays into the safety aspect. By replacing workers with a foundry robot, workers are saved from injuries caused by repetitive movements and strain while lifting heavy objects.
Another great benefit of using robotic automation in foundries is that robots give foundries flexibility. They can handle a wide range of applications- material removal, dispensing, and material handling. Using automatic tool changers, these robotic systems can switch quickly between tasks, which leads to simplified, faster production. Using automatic tool changers, these robotic systems can switch quickly between tasks, which leads to simplified, faster production.
The accuracy of foundry robots just further improves the flexibility and cycles during applications. Robotic automaton has top notch repeatability. This is extremely important when it comes to handling molten metal. Every movement is programmed; every point exact. This level of precision is necessary, especially when deburring and other material removal applications.
The last, but definitely not least, top reason to use robotic automation in a foundry is the savings. Incorporating robotic automation in your foundry conserves money and time. With robots, there is less of a chance of dropping or damaging parts, and fewer accidents mean less financial output as well.
Partner with T.I.E. Industrial for Foundry Automation
Are you interested in incorporating robotic automation into your foundry? Robots.com offers a wide selection of foundry robots from Fanuc, Motoman, ABB, Universal Robots, and KUKA. Call Robots.com today online or 877−762−6881 for more information.
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